Not widely appreciated when they were first issued in 1973, the Vulcan Tips are in a sense “made for the internet” in their format. They were issued in print until the late 1990’s. They went beyond the Vulcan Data Manual–and at the time the Field Service Manual–in providing practical suggestions for proper operation of Vulcan hammers.
There were two sets of Tips, onshore and offshore, corresponding with the two markets Vulcan sold and serviced its products into. The Vulcan Offshore Tips have been on this site and its predecessors since 1998. In the case where the specific onshore tip has an offshore counterpart, we’ve linked to the offshore tip. In cases where we’ve covered the same information in other ways, we’ve linked to that too.
Many tips refer to factory parts and service. Obviously these are no longer available, but there are sources for most of what is contained in these tips.
As is the case with the offshore tips, we’ve added commentary where appropriate. We also strongly recommend that you acquire the Vulcanhammer.info Guide to Pile Driving Equipment for more information and several field service manuals for Vulcan hammers. Some of the tips are covered in that volume and are linked appropriately.
Vulcan Onshore Tip Number | Subject | Corresponding Offshore Tip, Comments or Other References |
001 | Head Gasket/Single Acting Hammer | 001 |
002 | Checking Slide Bar | |
003 | Valve Flutter | See also Tip 63. |
004 | Reduced Hammer Energy | Vulcanhammer.info Guide to Pile Driving Equipment |
005 | Lubrication | 023 |
006 | Keeping Ram Keys Tight | |
007 | 11 Rules for Pile Driving | |
008 | Ram Keys Too Tight | 002 |
009 | Blow Count/Energy | |
010 | Tightening the Packing Gland | 003 |
011 | Storage | |
012 | Trouble Shooting | 013 |
013 | Adaptation of McDermid Base | |
014 | Vulcan Extractors | |
015 | Base Column Keys | |
016 | Piping Do’s and Don’ts | See also Tip 64. |
017 | Exhaust Mufflers | Decelflo Pile Hammer Muffler, and the Thruflo Geothermal Muffler |
018 | Ram Key Adjustment | For Vulcan Hammer Series #2, #1 and #0 only. |
019 | Valve Liner | |
020 | Extractor Bumper Conversion | |
021 | Slide Bar Shim | |
022 | Replacing Slide Bar Babbitt | |
023 | Inserting New Ram Point in Ram | Vulcanhammer.info Guide to Pile Driving Equipment |
024 | Removing Broken Ram Point | 004 |
025 | Side Channel Modification | |
026 | Column Removal | |
027 | Bushing Replacement | 014 |
028 | Installation of Blind Piston Rings | |
029 | Equipment Handling | Replaced by Tip 62. |
030 | Stripped Thread Repairs | 005 |
031 | Broken Stud Removal | 006 |
032 | Column Salvage | Vulcanhammer.info Guide to Pile Driving Equipment (for column dimensions) |
033 | Base/Cylinder Column Hole Repair | Tip no longer available, due to involved nature of repair. |
034 | Steam Chest Valve Liners | 007 |
035 | Serial Numbers | 016 |
036 | Dovetail Repair | 018 |
037 | Vari-Cycle Hammers | 008 |
038 | Compressed Air Velocity Fuse | 009 |
039 | Winter Operation | |
040 | Outboard Bracket Shims | 010 |
041 | Valve Flutter | |
042 | Assembly Procedures | 011 |
043 | Stud Installation | 012 |
044 | Product Bulletin | 017 |
045 | Extractor Lubrication | See Tip 14 for extractor lubrication recommendations |
046 | Single Acting Hammer Lubrication | Vulcanhammer.info Guide to Pile Driving Equipment |
047 | Super Vulcan Hammer Lubrication | |
048 | DGH 100 Hammer Lubrication | |
049 | DGH 900 Hammer Lubrication | |
050 | Piston & Rod Installation | 015 |
051 | Sheet Pile Designations | |
052 | Keys to Cables | Factory Advertisement for conversion from keyed hammers to cables; not available online. Click here for information on cable hammers. |
053 | Serial Numbers | 016 |
054 | Product Bulletin | 017 |
055 | Steam Chest Valve Liners | 007 |
056 | Vari-Cycle Hammers | 008 |
057 | Serial Numbers | 016 |
058 | Nylon Slide Bars | |
059 | Cushion Pot Dimensions | 020 |
060 | Hammer Warranty and Safety | |
061 | Stub Channel Modification | |
062 | Equipment Handling | |
063 | Icing Conditions | |
064 | Proper Hose Connection | |
065 | Sheave Assembly Care | |
066 | Reduced Hammer Energy | Vulcanhammer.info Guide to Pile Driving Equipment |
067 | Lubrication | 023 |
068 | Hammer Blow Rate | |
069 | Micarta and Aluminum Cushion Material | |
070 | Hydraulic Cylinder Type Packing Upgrade (1 & 0) | |
071 | Serial Numbers (Letter Codes) | 016 |
072 | Vari-Cycle II (506 & 512) |
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